動力風(fēng)機(jī)風(fēng)量調(diào)節(jié)集成式液壓閥控伺服缸系統(tǒng)特性研究
作者:石家莊風(fēng)機(jī) 日期:2014-10-27 瀏覽:1192
石家莊風(fēng)機(jī)廠 石家莊風(fēng)機(jī) 石家莊市風(fēng)機(jī)廠 石家莊風(fēng)機(jī)維修 石家莊風(fēng)機(jī)銷售
本文研究了一種新型集成式風(fēng)機(jī)用機(jī)液伺服缸,通過操縱鼓風(fēng)機(jī)的風(fēng)筒轉(zhuǎn)盤實(shí)現(xiàn)風(fēng)機(jī)風(fēng)量的調(diào)節(jié)。該文在對伺服缸結(jié)構(gòu)分析的基礎(chǔ)上,著重對控制系統(tǒng)特性進(jìn)行了詳細(xì)研究。適應(yīng)全球裝備制造業(yè)市場的一體化發(fā)展態(tài)勢,創(chuàng)新型機(jī)械裝備的研發(fā)和生產(chǎn),是一個國家工業(yè)化科技水平提升的重要標(biāo)志。創(chuàng)新型、集成式、高效率的現(xiàn)代機(jī)械裝備,必將成為現(xiàn)代化工業(yè)的發(fā)展主流。因此,“中國制造”正面臨著前所未有的挑戰(zhàn)。
首先,本文詳細(xì)分析研究了伺服缸的具體結(jié)構(gòu)和工作機(jī)理。結(jié)構(gòu)研究主要包括對旋轉(zhuǎn)配油裝置、集成式控制閥、集成式閥體、液壓缸缸體及連接裝置、密封支承導(dǎo)向和替換式阻尼裝置等結(jié)構(gòu)的分析;另外,結(jié)合伺服缸的結(jié)構(gòu)特點(diǎn),也對伺服缸以及旋轉(zhuǎn)配油裝置的工作機(jī)理進(jìn)行了完整地論述;其次,基于工程流體力學(xué)、伺服缸物理模型以及古典控制理論,對集成式閥控差動缸系統(tǒng)進(jìn)行了數(shù)學(xué)建模,并在系統(tǒng)數(shù)學(xué)模型的基礎(chǔ)上,運(yùn)用計算機(jī)仿真技術(shù)對控制系統(tǒng)的性能參數(shù)進(jìn)行了全面的分析;最后,本文對替換式阻尼裝置中阻尼孔通徑和伺服閥口面積梯度等主要參數(shù)運(yùn)用對比法進(jìn)行了分析和優(yōu)選,并討論其對控制系統(tǒng)快速性、準(zhǔn)確性、穩(wěn)定性和動態(tài)位置剛度的影響,對以上參數(shù)的選取提供了重要的理論依據(jù)。
根據(jù)研究結(jié)果表明,本文研究的機(jī)液伺服缸體積小、重量輕、運(yùn)行可靠,系統(tǒng)穩(wěn)定性和快速性比較理想,并擁有良好的輸出精度,能夠滿足風(fēng)機(jī)工作要求,為引風(fēng)機(jī)風(fēng)量調(diào)節(jié)伺服機(jī)構(gòu)的實(shí)驗(yàn)測試和最終產(chǎn)品的定型提供理論基礎(chǔ)。
關(guān)鍵詞:風(fēng)機(jī),風(fēng)量調(diào)節(jié),集成式閥控缸,建模仿真,控制性能
The Research of the Characteristics of Fan Air Volume Adjusting Servo Hydraulic
With the development of science and technology, modern machinery and equipment is turning towards development of the integrated form and highly effective direction. the country's latest five-year plan clearly pointed out how to create a new situation of scientific development, the rise of the equipment manufacturing industry is the important symbol of national comprehensive national strength promotion, new science and technology and the current equipment manufacturing level of integration is bound to fly in the quality of people's production and life style. Our country independent research and development of new equipment is also gradually playing an important role in the world. Thus, cooperation and communication between countries is increasing frequently, Made In China faced with unprecedented challenges.
In this paper, a new type of integrated hydraulic servo valve control hydraulic cylinder was designed with optimization method, which manipulates the ram turntable Angle of the blower, so as to realize the adjustment of the fan air volume. The mechanism has less weight and smaller size , but more reliable operation. It turned out to satisfy the requirement of the fan.
At first, This article introduces the hydraulic servo mechanism of concrete structure, including control valve servo cylinder and the connecting device. At the same time, it does not only made detailed introductions to the selection of the hydraulic cylinder seal and the Settings of bearing guide, but also the design of damping hole; Secondly, The mathematial model of three-way valve controlled differential cylinder was established on the basis of valve linear equation, continuity equation and force balance equation, and which was used for analyzing and machine performance parameters of hydraulic servo system; At last, computer simulation was contributed to the simulation of the system, in respectively from the time domain and frequency domain analysis of system performance. In addition, the main structure parameters, such as damper orifice diameter and the area gradient of servo valve port was investigated, and the influence of rapidity, accuracy, stability and dynamic stiffness of the system was investigated.
According to the simulation results showed that it is the reasonable for the design of the machine hydraulic servo hydraulic cylinder. System stability and rapidity are ideal and have more precise output. To sum up, the designed servo hydraulic cylinder is successful, and the research results can provide some theoretical foundation for the experimental test of fan air volume adjusting servo mechanism and finalizing the design.
Key words:fan, air regulation integrated, valve-controlled cylinder, modeling and simulation, control characteristic