風(fēng)機(jī)軸承故障診斷中的振動(dòng)信號(hào)特征提取方法研究
作者:石家莊風(fēng)機(jī) 日期:2014-10-22 瀏覽:1602
隨著風(fēng)電產(chǎn)業(yè)的快速發(fā)展以及對(duì)風(fēng)機(jī)系統(tǒng)高可靠性、易維護(hù)性等的各方面要求,風(fēng)機(jī)狀態(tài)監(jiān)測(cè)與故障診斷技術(shù)引起了學(xué)術(shù)界和工業(yè)界的廣泛關(guān)注。軸承作為風(fēng)機(jī)機(jī)械傳動(dòng)系統(tǒng)和發(fā)電機(jī)系統(tǒng)的核心部件,其運(yùn)行狀態(tài)的實(shí)時(shí)監(jiān)測(cè)和準(zhǔn)確分析,對(duì)整個(gè)風(fēng)機(jī)的故障診斷和運(yùn)行維護(hù)均具有重要的意義。本文針對(duì)風(fēng)機(jī)軸承故障診斷中的振動(dòng)信號(hào)特征提取問(wèn)題展開(kāi)研究,運(yùn)用局部均值分解(Local Mean Decomposition, LMD)瞬態(tài)信號(hào)分解技術(shù)、信息熵和非線性動(dòng)力學(xué)參數(shù)分析,分別從瞬態(tài)特征描述和非線性特征分析兩個(gè)角度,對(duì)風(fēng)機(jī)軸承振動(dòng)信號(hào)特征提取方法進(jìn)行理論研究和實(shí)驗(yàn)驗(yàn)證,為軸承狀態(tài)監(jiān)測(cè)和故障診斷提供了有效的理論方法。論文主要工作如下:
(1) 在分析風(fēng)機(jī)軸承運(yùn)行特點(diǎn)、故障機(jī)理及其振動(dòng)故障特征的基礎(chǔ)上,針對(duì)復(fù)雜工況下風(fēng)機(jī)軸承振動(dòng)信號(hào)非平穩(wěn)、非線性特征難以提取及量化問(wèn)題,研究基于 LMD的瞬態(tài)信號(hào)分解技術(shù)和基于信息熵的信號(hào)特征定量描述方法,實(shí)現(xiàn)風(fēng)機(jī)軸承振動(dòng)信號(hào)特征的有效提取和準(zhǔn)確描述。
(2) 研究基于 LMD 和信息熵的 Wigner-Ville 譜熵的振動(dòng)信號(hào)瞬態(tài)能量特征提取方法,用于定量刻畫(huà)軸承不同狀態(tài)下振動(dòng)信號(hào)的時(shí)頻能量分布的規(guī)律,并設(shè)計(jì)基于LS-SVM 的智能故障診斷模型,實(shí)現(xiàn)軸承狀態(tài)和故障類型的自動(dòng)分類與識(shí)別。仿真分析和風(fēng)機(jī)軸承診斷實(shí)驗(yàn)驗(yàn)證了該方法和模型較好的特征提取與故障診斷效果。
(3) 從非線性動(dòng)力學(xué)角度出發(fā),提出基于 LMD 的多尺度排序熵的軸承振動(dòng)信號(hào)非線性特征提取方法,有效刻畫(huà)軸承振動(dòng)信號(hào)的非線性復(fù)雜度特征,實(shí)現(xiàn)了軸承內(nèi)不同故障程度的有效識(shí)別。仿真分析和風(fēng)機(jī)軸承故障診斷實(shí)驗(yàn)驗(yàn)證了該方法的有效性。
關(guān)鍵詞:振動(dòng)信號(hào);特征提?。伙L(fēng)機(jī)軸承;局部均值分解;排序熵;故障診斷
石家莊風(fēng)機(jī)廠石家莊風(fēng)機(jī)石家莊風(fēng)機(jī)銷售石家莊風(fēng)機(jī)維修
Abstract
With the rapid development of wind power industry, the reliability and maintainability of the wind turbine system are very urgent. Condition monitoring and fault diagnosis technology of wind turbine system cause the extensive concern of the academia and industry. Bearings are as the core components of wind turbine mechanical transmission system and generator system, there has a realistic significance to make a condition monitoring and fault diagnosis to them. In this paper, aimed at feature extraction methods of wind turbine bearing diagnosis, applied Local Mean Decomposition (LMD), Shannon entropy and nonlinear dynamic parameters, in view of the transient characteristics description and nonlinear feature analysis research, the proposed methods are verified by simulation experiment and experimental platform. The proposed methods provide a solution for wind turbine bearing condition monitoring and fault diagnosis. The specific research ways are as follows: Firstly, the wind turbine bearing operation characteristics and the failure mechanism are discussed, besides, aiming at nonstationary and nonlinear characteristics of bearings, the transient signal decomposition technique based on LMD are studied; the quantitative description method based on information entropy are analyzed. Both of that is in order toeffective extraction and accurate description of wind turbine bearing vibratory signals.Secondly, a transient characteristic extraction method based on LMD and Wigner-Ville spectral entropy is proposed, in order to quantitatively describe thetime-frequency energy distribution of bearing vibratory signals under different condition. After that, a intelligent fault diagnosis model based on LS-SVM is used for automaticclassification and recognition of bearing faults. Simulation experiment and experimental platform verified the proposed method and diagnosis model. Finally, in view of nonlinear dynamics, a nonlinear feature extraction method named a multi-scale permutation entropy based on LMD is proposed. The proposed method can effectively represent nonlinear complexity characteristics of bearing vibratory signals and identify different fault degree of bearing. Simulation experiment and experimental III platform verified the proposed method.
Keywords: vibratory signals; feature extraction; wind turbine bearings; local mean decomposition (LMD); permutation entropy; fault diagnosis